Near misses – or near hits?

Let’s take a look at Selig manufacture food packaging materials at their site in Slough. In 2009, following an accident where a worker was injured by unguarded rollers on a laminating machine, the
HSE issued Selig with an improvement notice, requiring an improved risk assessment of the machine to consider the guarding requirements of PUWER.

Selig later replaced the laminator with one that had improved guarding, but still had an area that was not fully guarded. They installed pressure-sensitive mats to prevent people from standing in
the danger zone, but these were quite small. When the machine failed to wind the sealing material onto the reel, workers were in the habit of reaching across the mats to use a broom handle to hook
the material back on. When a near-miss report was submitted, where a worker was nearly dragged into the rollers using this
method, Selig sent out a safety alert warning of the dangers of using a broom – it could cause an injury if it became caught and kicked back to the worker. Selig did not improve the guarding. A few
months later, a worker was using his hand to attempt to reattach the material, and he was pulled in up to his shoulder, causing multiple fractures, and muscle and nerve damage.

The problem with many near miss reporting software is that they don’t allow you to see the patterns that occur in accidents. Reports
pile up, and even with some computer-based reporting systems whilst you can sort data by department or severity, you can’t always sort by equipment type. When you review a Risk Assessment for a
piece of equipment, you need to be able to see all the accidents and near misses associated with that equipment in order to consider if the existing controls are working. The HSE investigation at
Selig identified an inadequate risk assessment as a contributing factor to the accident.

EcoOnline Incident Reporting Software functions allow you to associate each event with a piece of plant, and you can create reports that show how many of each type of event is associated with each
Plant item.

Selig was Fined £240,000 for the offence and have since fitted a fixed guard to the laminating machine so that moving parts are completely blocked off. Make sure you track your near misses to
identify fixes before someone is hurt!

For more information to find out how EcoOnline can help you manage your organisations health and safety processes why not Contact one of our super friendly product specialists
or Request A Demo Online.